Introduction — Cup & Cone Filling Machine
Krishna Industries, based in Ahmedabad, Gujarat, manufactures high-performance Cup & Cone Filling Machines for modern ice cream plants and dairy units. Our machines are designed to fill, dose and seal ice cream in cups and cones with excellent accuracy, hygienic operation and minimal product wastage. With robust construction, food-grade contact parts and smooth automation, our Cup & Cone Filling Machines help brands standardize portion size, improve productivity and maintain consistent quality across every batch of ice cream they deliver to the market.
Working Principle & Process Flow — Cup & Cone Filling Machine
A Cup & Cone Filling Machine works by indexing empty cups or cones under a series of automatic stations that handle filling, topping, dosing and sealing. The conveyor carries the cups or cones to the filling head, where a volumetric or time-based dosing system dispenses a pre-set quantity of ice cream mix. Optional syrup, nuts or ripple can be added through topping stations. The product then moves to sealing or lidding stations, where lids, paper or foil are applied. Finally, the filled cups and cones are discharged for hardening in the blast freezer. This streamlined, continuous operation improves hygiene, reduces manual handling and ensures uniform filling in every cup and cone.
Types of Cup & Cone Filling Machines
- Semi-automatic cup and cone filling machines suitable for small dairies and startups requiring controlled production with minimal manpower.
- Fully automatic rotary Cup & Cone Filling Machines designed for medium to large ice cream plants with higher speed requirements.
- Multi-flavour filling machines that allow two or more ice cream flavours, ripples or toppings to be filled in a single cup or cone.
- Customized Cup & Cone Filling Machines integrated with existing production lines, conveyors and hardening tunnels as per layout.
- Special-purpose models for bulk catering or institutional packs, supporting different cup sizes, cone heights and filling volumes.
Key Features and Specifications of Cup & Cone Filling Machines
- Stainless steel frame and food-grade contact parts for maximum hygiene, durability and easy wash-down in dairy environments.
- Flexible indexing systems to handle a wide range of cup diameters, cone sizes and filling volumes without major changeover time.
- Accurate dosing system that maintains consistent fill weight, reduces product wastage and improves overall production yield.
- PLC-based control panel with user-friendly interface for speed control, filling volume adjustment and fault indication.
- Options for syrup ripple, dry nut sprinkling, chocolate coating and lid sealing to create premium value-added ice cream products.
Applications of Cup & Cone Filling Machines
- Large ice cream plants use Cup & Cone Filling Machines to produce high volumes of portion-controlled cups and cones for retail, supermarkets and export packaging requirements.
- Dairies and co-operative milk unions rely on these machines to expand their frozen dessert range with hygienically filled, branded cups and cones for regional distribution.
- Contract packers and job-work units install Cup & Cone Filling Machines to serve multiple brands, offering flexible filling options and quick changeovers between SKUs.
- Private label manufacturers use these machines to supply customized cup and cone products for hotels, restaurants, catering chains and institutional buyers.
- Export-oriented units depend on high-speed Cup & Cone Filling Machines to maintain international quality standards, accurate weights and attractive presentation for global markets.
Benefits of Using Cup & Cone Filling Machines
- Cup & Cone Filling Machines ensure accurate, repeatable filling, helping brands maintain declared net weight, reduce give-away and control production costs.
- Automated filling and sealing reduces manual handling, improves hygiene and minimizes contamination risk in ice cream and frozen dessert production.
- High-speed indexing and multi-lane designs increase output per shift, supporting seasonal peaks and large-scale demand without compromising product quality.
- Versatile change parts enable quick adjustment between different cup sizes, cone designs and recipes, allowing manufacturers to launch new SKUs faster.
- Rugged construction and reliable components lower maintenance needs, reduce downtime and provide a long service life with excellent return on investment.
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Maintenance and Safety Tips — Cup & Cone Filling Machine
- Follow a regular cleaning schedule; wash all product contact parts with approved food-grade chemicals after every production shift.
- Inspect dosing valves, gaskets and seals routinely to prevent leakage, dripping and contamination around the filling area.
- Check conveyor chains, indexing mechanisms and sensors for proper alignment and lubrication to avoid jerks or mis-indexing of cups and cones.
- Train operators on safe start-up, shutdown and emergency stop procedures; ensure guards and safety interlocks are always in place.
- Monitor air pressure, electrical connections and control panel alarms; attend unusual noise, vibration or temperature rise immediately.
FAQs — Cup & Cone Filling Machine
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