Introduction — Cup & Cone Filling Machine Manufacturer
Krishna Industries, based in Ahmedabad, Gujarat, is a trusted Cup & Cone Filling Machine Manufacturer offering advanced filling solutions for the ice cream industry. Our machines are specially designed to fill ice cream into cups as well as cones with high accuracy, hygienic operation, and consistent portion control. From small dairies to large ice cream plants, our robust equipment helps manufacturers improve productivity, reduce wastage, and maintain uniform product quality. With a strong focus on stainless-steel construction, user-friendly controls, and long-term reliability, we support brands in building efficient and scalable ice cream production lines.
Working Principle & Process Flow — Cup & Cone Filling Machine
A Cup & Cone Filling Machine works by synchronizing product dosing, container indexing, and topping or sealing operations in a continuous, automated cycle. Ice cream mix or frozen product is transferred from the storage tank to the filling station, where PLC-controlled nozzles accurately dose the required quantity into cups or cones. The container holding plates move in a fixed pitch, aligning each cup or cone under the filling head. Optional systems such as chocolate spraying, dry fruit sprinkling, syrup ripple, or lidding units can be integrated as per the product design. Once filled, the products are discharged smoothly for hardening or packing, ensuring consistent weight, attractive presentation, and hygienic handling throughout the process.
Types of Cup & Cone Filling Machines
- Manual cup and cone fillers for small shops and startups requiring low-volume, flexible, and economical ice cream filling solutions.
- Semi-automatic cup and cone filling machines for medium-scale dairies needing better speed, controlled dosing, and reduced operator fatigue.
- Fully automatic rotary cup and cone filling machines with PLC control for high-speed production lines in commercial ice cream plants.
- Multi-lane filling machines designed to handle multiple cups or cones in a single cycle, ideal for higher outputs and bulk production.
- Customized cup and cone filling systems with options like chocolate coating, dry fruit dosing, ripple layering, and branding-specific configurations.
Key Features and Specifications of Cup & Cone Filling Machines
- Food-grade stainless-steel construction for hygiene, easy cleaning, and long-term durability in dairy and ice cream environments.
- Accurate volumetric or piston dosing systems ensuring uniform filling levels, reduced wastage, and consistent product presentation.
- PLC-based control panel with digital settings for speed, filling volume, indexing timing, and optional toppings or sauce operations.
- Flexible tooling and change parts allowing quick switching between various cup sizes, cone types, and product recipes.
- Compact and robust design with low maintenance requirement, smooth operation, and compatibility with existing production layouts.
Applications of Cup & Cone Filling Machines
- Industrial ice cream manufacturers use cup and cone filling machines to produce large quantities of portion-packed ice cream for retail, horeca, and export markets with reliable consistency and hygienic handling.
- Dairies and cooperative milk unions install cup and cone fillers to expand their product portfolio, offering branded ice cream cups, family packs, and impulse cone products alongside traditional dairy items.
- Private label and contract manufacturing units depend on flexible cup and cone filling systems to produce customized SKUs for multiple brands with different volumes, designs, and packaging formats.
- Premium and artisanal ice cream brands integrate semi-automatic fillers for controlled small-batch production, enabling them to maintain quality, creativity, and batch traceability.
- Cold chain and frozen dessert companies use cup and cone filling machines to standardize serving sizes, simplify logistics, and ensure uniform products for fast food outlets, cinemas, and institutional supply.
Benefits of Using Cup & Cone Filling Machines
- Cup and cone filling machines improve productivity by automating repetitive filling operations, allowing higher output with fewer operators and improved line efficiency.
- Uniform and accurate dosing ensures consistent product weight, better cost control, and reduced material wastage, directly helping in profit optimization and quality assurance.
- Hygienic, closed-system design minimizes direct human contact with the product, reducing contamination risk and helping manufacturers meet strict food safety standards.
- Flexible machine configuration supports a wide range of cup sizes, cone types, flavors, and toppings, enabling brands to launch new products quickly without major equipment changes.
- Reliable engineering, robust construction, and easy maintenance lead to reduced downtime, longer service life, and a faster return on investment for ice cream producers.
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Maintenance and Safety Tips — Cup & Cone Filling Machine
- Follow recommended cleaning and sanitization procedures after every production shift; flush product contact parts with hot water and approved cleaning agents.
- Inspect filling nozzles, pistons, gaskets, and seals regularly to prevent leakage, irregular dosing, and contamination of ice cream cups or cones.
- Check drive chains, belts, sensors, and indexing mechanisms periodically; align and lubricate as specified in the maintenance manual.
- Ensure all guards, emergency stops, and safety interlocks are in proper working condition; train operators to use PPE and follow safe operating practices.
- Maintain a stock of critical spares such as seals, valves, and sensors, and attend to unusual vibrations, noise, or product inconsistency immediately to avoid breakdowns.
FAQs — Cup & Cone Filling Machine Manufacturer
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