Food Grade Pasteurizing Tank Manufacturer in Gujarat
Food Grade Pasteurizing Tank Manufacturer in Gujarat
Description
A Food Grade Pasteurizing Tank is a stainless steel vessel designed to heat liquid food products—such as milk, juices, cream, and sauces—to a specific temperature to kill harmful microorganisms while retaining the product’s nutritional and flavor quality.
Gujarat, being a hub of dairy and food processing industries, is home to several reputed manufacturers of pasteurizing tanks that comply with FSSAI, BIS, and international hygiene standards. These tanks are essential equipment for ensuring food safety, shelf life, and compliance with health regulations.
How It’s Made
The tank is manufactured through a combination of sanitary design, thermal engineering, and food-grade material handling.
1. Design & Engineering
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Designed in 3D CAD software to determine tank volume, insulation thickness, and flow rate
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Heat exchange efficiency, temperature control logic, and agitation speed are calculated
2. Materials
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Stainless Steel SS304 or SS316L (food-grade) for the inner shell
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Rock wool or PU foam insulation
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Cladding in stainless steel or mild steel with paint (for aesthetic and temperature retention)
3. Fabrication Process
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Tank Shell Forming: Cylindrical vessel is formed and TIG welded
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Jacket Installation: Steam or hot water jacket is added for indirect heating
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Insulation Layer: Sandwiched between inner and outer shell
4. Integration
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Control panel with thermostat or PLC-based temperature controller
Agitator or stirrer for uniform heating
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Safety valves and level indicators
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Optional pasteurization cycle programming
5. Testing
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Pressure and leak tests on tank and jacket
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Validation of temperature uniformity and sterilization effectiveness
Where It’s Used
Pasteurizing tanks are widely used across multiple sectors:
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Dairy Industry: Milk, cream, ghee base pasteurization
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Beverage Plants: Juice, sherbet, flavored water
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Food Processing: Sauce, ketchup, puree, syrups
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Honey Pasteurization: Low-temperature pasteurization
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Commercial Kitchens & Canteens: Milk and soup pre-processing
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Ice Cream Manufacturing: Mix pasteurization before freezing
Key Features
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Double Jacketed Design: For uniform heat transfer
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Digital Temperature Controller: Ensures accurate pasteurization cycle
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Agitator Mechanism: Prevents burning or uneven heating
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Food-Grade Welding: Internal finish with <0.8μm roughness
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Insulated Outer Shell: Minimizes heat loss
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CIP System Compatibility: For internal hygiene
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Stainless Steel Valves & Nozzles: Aseptic and easy to clean
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Automation Ready: Optional PLC, SCADA, or remote monitoring
Importance in Food Safety & Processing
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Ensures microbial safety without destroying nutritional properties
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Extends shelf life by reducing spoilage
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Meets regulatory compliance under FSSAI, HACCP, and GMP
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Improves consumer trust by ensuring product consistency
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Essential for products destined for cold chains or exports
Advantages
Feature |
Advantage |
|---|---|
| Hygienic Design | Prevents contamination, meets food-grade standards |
| Temperature Control | Precise heat control avoids overcooking |
| Flexible Capacity | |
| Versatile Usage | Suitable for dairy, beverage, and sauce industries |
| Energy Efficient | Indirect heating conserves energy |
| Long Service Life | Durable stainless-steel build |
| Easy Maintenance | Smooth internal surfaces, CIP cleaning ready |
| Local Manufacturing | Quick service, support, and spare parts in Gujarat |
Significance of Gujarat Manufacturers
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Gujarat is a leader in dairy technology (home to Amul and NDDB)
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Manufacturers in Ahmedabad, Anand, and Rajkot offer:
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Export-compliant machines
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Customized tanks for specific applications
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Turnkey solutions including piping, valves, and automation
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Faster delivery, cost-effective pricing, and local service advantage
Why Choose Food Grade Pasteurizing Tanks from Gujarat?
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Made in India for Indian and global food safety standards
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Custom-built models to suit plant layout, batch size, and product type
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More affordable than imported European systems
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Globally exported to Southeast Asia, Africa, and Middle East
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After-sales support available locally and online
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Test-run and calibration assistance during commissioning
FAQs
Q1: What capacity tanks are available?
Standard sizes range from 100 to 5,000 liters, with custom sizes available.
Q2: What is the ideal pasteurization temperature?
For milk: ~72°C for 15 seconds (HTST method). Can be adjusted per product.
Q3: Can it be used for viscous products like sauces?
Yes, with heavy-duty agitators and heating jackets, it can handle viscous fluids.
Q4: What kind of heating system is used?
Typically, steam heating or hot water circulation through double jacket.
Q5: Is it compatible with automation systems?
Yes. PLC or SCADA can be integrated for temperature logging and auto control.
Q6: What standards does the tank follow?
Manufactured as per GMP, HACCP, FSSAI, and sometimes CE or ASME (for export models).
Conclusion
A Food Grade Pasteurizing Tank is essential for any serious food or dairy processor. It ensures that your liquid products are safe, compliant, and long-lasting without sacrificing taste or texture. Gujarat manufacturers lead this segment with their engineering strength, customization capabilities, and cost-effective delivery models.
Whether you're a dairy plant, juice bottler, food exporter, or startup, investing in a pasteurizing tank from Gujarat ensures reliable performance, regulatory compliance, and scalable production — all while supporting India's local manufacturing ecosystem.
Gmail:-krishnaindustries78@yahoo.in
Website:-https://www.krishnaindustries.net/
